Animal feed

Our partner SPINDUSTRY SPI will welcome you at booth 5-D14 

Continuous level measurement between double filling: Optimum echo quality & dust-tight design make it possible

Many an inconspicuous component part can quickly become a problem if it does not function reliably. In the case of level monitoring, for example, cost-causing silo overfilling or running empty, which can result in a production standstill, are avoided. In order to integrate sensors perfectly into plants, the highest process compatibility is required for the individual production stages, as well as a certified design. For an animal feed producer in Chile, it should also be a non-contact measurement technology for the storage of powdered raw materials, which operates under high dust generation during the dynamic filling process.

When configuring a suitable sensor system for the plant operator, the focus was on process reliability, durability and simplicity. Furthermore, the requirements for the special installation situation had to be taken into account.

Capacitance level measurement in blender for animal feed production: Precise media detection for adhering raw materials

The animal feed manufacturer Sano – Moderne Tierernährung GmbH has been installed the integral version of the capacitance Capanivo^® CN 7100 limit sensor for his blending processes. With its reliable media detection and short reaction time, the sensor helps to ensure the correct mixing proportion of the individual components, the homogeneous distribution and also the lasting quality of the end product. About 50-100 kg of liquid components of the most different liquid media are added to about 3 tons of solid content. These are injected into the mixing container within one minute by a special injection device. For this purpose, the various liquids are injected from storage tanks or mobile containers (GRP), with a pressure of up to 5 bar, into the mixing container via a distributor attached to the mixer.

Master Class recording
Sugar sweet level measurement solutions!

Insight into the different level measurement devices used in sugar plants around the world

Mechanical, non-contact or guided microwave

Modern, high-quality technologies ensure a continuous stress-free manufacturing process in plants. When it comes to detecting fill levels in silos and material processing operations, sensors with a high degree of compatibility for different process containers provide the optimum support. Depending on the processing stage, the material to be controlled can be of very different nature and place different demands on the measurement technology to be used. The UWT range offers capacitive measurement technology, transducers as well as mechanical solutions for use in solids and liquids.

Easy installation and automatic calibration

A fish feed manufacturer based in Denmark was looking for a consistently precise, yet simple, user-friendly level monitoring for its fish oil storage tanks. In addition to being used as a lubricant, leather tanning and, due to its omega-3 fats, as a food supplement, fish oil is mainly used in the manufacture of pet food and for aquaculture. Fish farming, as a rapidly growing global industry, necessitates plant operators to continuously optimize their production technologies and processes. In the storage processes, the robust, capacitive RF rod probe proved to be the optimal solution for the fish feed manufacturer thanks to the precise surface detection and automatic calibration capabilities of the device.

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At booth 1346 UWT Level Controls LLC will be back there once again providing access to bright solutions concerning continuous and level measurement technology.

A win – win situation: Silo management for grain mills and their customers

In Germany alone there are more than 260 large flour mills, in Asia the grain market is significantly greater and a very important industry. All around the world the situation is similar: Well-planned routes and carefully calculated stock levels are vital to achieve max. cost optimization during the material delivery process, however these are more than often jeopardized by daily reality. Bakeries, the customers of the mills, often place their orders to late and the mills are faced with having to supply material immediately in order to avoid production stop at the bakeries. This leads to unnecessary logistics costs caused by multiple deliveries and ultimately to an increase in costs for sides, the supplier and the customer. This is obviously in no one's interest. But why are we confronted with these “fire-fighting” situations and how can they be avoided?

We welcome you at booth A 73 a in hall 11.1